☰ Menu
🏠 Overview
0. THE BINDING CONSTRAINT — READ THIS FIRST
1. PROJECT OVERVIEW
2. HARDWARE — ALREADY OWNED (No Cost)
3. CARPUTER — HARDWARE TO PURCHASE
4. SYSTEM ARCHITECTURE — THREE TIERS
5. POWER ARCHITECTURE (the keystone)
6. ESP32 NODE NETWORK (Tier 0)
7. CAMERA SYSTEM + NVR
8. CAN BUS INTEGRATION
9. SOFTWARE STACK
10. THERMAL MANAGEMENT
11. HOME RAG SERVER (HP Z440 #1)
12. OFF-GRID MESH + REMOTE ACCESS (Phase 2/3)
13. PENDING ACTIONS
14. PHASED ROADMAP
15. COST SUMMARY
16. ARCHITECTURE AT A GLANCE
17. MASTER PARTS LIST (BOM) (rev 3.43)
▣ Wire Diagrams
Power & fuses (early sheet)
+
-
Fit
100%
wheel / pinch = zoom · drag = pan
power_fuses
2014 RAM 1500 Carputer — SHEET 1: POWER & FUSES (rev 3.10)
LINE THICKNESS = wire gauge (THICKER = heavier wire / more current). RED = positive (fused) BLUE = negative (NEVER fused) GREEN = the one chassis bond
Gauge→thickness: 2 AWG ▉ 4 AWG ▆ 6 AWG ▄ 8 AWG ▃ 10-16 AWG ▂
Every battery fused at its + terminal · Trunk fused BOTH ends · High-current returns to the − bus bar, never chassis · Inverter − goes DIRECT to bus bar, never chassis
cluster_starter
STARTER SIDE
cluster_front
FRONT
cluster_bed
BED
starter
Starting battery
+ 2nd lead-acid
(winch buffer)
dcdc
VEVOR 40A
DC-DC charger
starter->dcdc
6 AWG · 50A
fpos
FRONT + BUS BAR
dcdc->fpos
6 AWG · 50A
cfbox
Computer fuse/relay box
(Pi · router · controller
· always-on loads)
fpos->cfbox
6-8 AWG · 40-60A
bpos
BED + BUS BAR
fpos->bpos
TRUNK + 2 AWG
FUSE BOTH ENDS · 100-125A
fneg
FRONT − BUS BAR
★ STAR GROUND ★
frame
FRAME / CHASSIS
fneg->frame
GROUND BOND 2-4 AWG
★ ONLY chassis tie ★
bneg
BED − BUS BAR
fneg->bneg
TRUNK − 2 AWG
b100
Front 100Ah
LiFePO4
b100->fpos
100A @ term
b100->fneg
cfbox->fneg
conv
12V→19V
converter
cfbox->conv
10A (via ESP32 relay)
opti
OptiPlex 5080
conv->opti
7-10A
opti->fneg
b440
Bed 440Ah
LiFePO4 (removable)
Anderson SB175
b440->bneg
cont
MAIN CONTACTOR
150-200A (NO=fail-safe open)
b440->cont
4 AWG · 100-150A @ term
pcr
PRE-CHARGE
Bosch relay +
50W 5Ω resistor
b440->pcr
16-18 AWG
cont->bpos
4 AWG
pcr->bpos
thru 5Ω resistor
inv
Inverter
(gate to bed-present)
inv->bpos
2-4 AWG · 100-150A
inv->bneg
DIRECT
mppt
MPPT (EPEVER)
mppt->bpos
6-8 AWG · 40A
mppt->bneg
pv
400W panels
pv->mppt
PV
open the PDF version ›
‹ prev
all diagrams ›